Study of the machining induced damage in UD-CFRP laminates with various fibre orientations: FE assessment

F. Cepero-Mejías; J. L. Curiel-Sosa; K. Kerrigan; V. A. Phadnis

doi:10.1016/j.procir.2020.02.028

Study of the machining induced damage in UD-CFRP laminates with various fibre orientations: FE assessment

F. Cepero-Mejías, J. L. Curiel-Sosa, K. Kerrigan, V. A. Phadnis

Research output: Contribution to journal › Conference article › peer-review

3 Citations (Scopus)

Abstract

Finite elements (FE) provide an excellent and low-cost approach in the assessment of composite machining induced damage. This article is focused on the evaluation of the damage underlying the machined surface through the development of a novel 3D FE model in composite machining. Sub-surface damage of UD-CFRP with fibre orientations from 0^o to 90^o is evaluated. An algorithm to assess composite damage evolution and chip formation is inserted via user-defined subroutine. Damage initiation is determined using Hashin's failure criteria for fibre damage modes, while matrix damage modes are assessed via Puck's failure criteria. Subsequent damage evolution is modelled using an energy-based linear damage degradation law. Numerical results reveal relevant advances in the prediction of the damage induced underlying the machined surface for fibre orientations from 60^o to 90^o obtained in previous investigations.

Original language	English
Pages (from-to)	366-371
Number of pages	6
Journal	Procedia CIRP
Volume	87
DOIs	https://doi.org/10.1016/j.procir.2020.02.028
Publication status	Published - 31 May 2020
Externally published	Yes
Event	5th CIRP Conference on Surface Integrity, CSI 2020 - Duration: 1 Jun 2020 → 5 Jun 2020

Bibliographical note

Funding Information:
This work is funded by the EPSRC Industrial Doctoral Centre (EP/L016257/1) of Sheffield.

Publisher Copyright:
© 2020 The Author(s).

Keywords

Composite
Finite element
Machining
Subsurface damage

ASJC Scopus subject areas

Control and Systems Engineering
Industrial and Manufacturing Engineering

Access to Document

10.1016/j.procir.2020.02.028

Cite this

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title = "Study of the machining induced damage in UD-CFRP laminates with various fibre orientations: FE assessment",

abstract = "Finite elements (FE) provide an excellent and low-cost approach in the assessment of composite machining induced damage. This article is focused on the evaluation of the damage underlying the machined surface through the development of a novel 3D FE model in composite machining. Sub-surface damage of UD-CFRP with fibre orientations from 0o to 90o is evaluated. An algorithm to assess composite damage evolution and chip formation is inserted via user-defined subroutine. Damage initiation is determined using Hashin's failure criteria for fibre damage modes, while matrix damage modes are assessed via Puck's failure criteria. Subsequent damage evolution is modelled using an energy-based linear damage degradation law. Numerical results reveal relevant advances in the prediction of the damage induced underlying the machined surface for fibre orientations from 60o to 90o obtained in previous investigations.",

keywords = "Composite, Finite element, Machining, Subsurface damage",

author = "F. Cepero-Mej{\'i}as and Curiel-Sosa, {J. L.} and K. Kerrigan and Phadnis, {V. A.}",

note = "Funding Information: This work is funded by the EPSRC Industrial Doctoral Centre (EP/L016257/1) of Sheffield. Publisher Copyright: {\textcopyright} 2020 The Author(s).; 5th CIRP Conference on Surface Integrity, CSI 2020 ; Conference date: 01-06-2020 Through 05-06-2020",

year = "2020",

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doi = "10.1016/j.procir.2020.02.028",

language = "English",

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journal = "Procedia CIRP",

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T2 - 5th CIRP Conference on Surface Integrity, CSI 2020

AU - Cepero-Mejías, F.

AU - Curiel-Sosa, J. L.

AU - Kerrigan, K.

AU - Phadnis, V. A.

PY - 2020/5/31

Y1 - 2020/5/31

N2 - Finite elements (FE) provide an excellent and low-cost approach in the assessment of composite machining induced damage. This article is focused on the evaluation of the damage underlying the machined surface through the development of a novel 3D FE model in composite machining. Sub-surface damage of UD-CFRP with fibre orientations from 0o to 90o is evaluated. An algorithm to assess composite damage evolution and chip formation is inserted via user-defined subroutine. Damage initiation is determined using Hashin's failure criteria for fibre damage modes, while matrix damage modes are assessed via Puck's failure criteria. Subsequent damage evolution is modelled using an energy-based linear damage degradation law. Numerical results reveal relevant advances in the prediction of the damage induced underlying the machined surface for fibre orientations from 60o to 90o obtained in previous investigations.

AB - Finite elements (FE) provide an excellent and low-cost approach in the assessment of composite machining induced damage. This article is focused on the evaluation of the damage underlying the machined surface through the development of a novel 3D FE model in composite machining. Sub-surface damage of UD-CFRP with fibre orientations from 0o to 90o is evaluated. An algorithm to assess composite damage evolution and chip formation is inserted via user-defined subroutine. Damage initiation is determined using Hashin's failure criteria for fibre damage modes, while matrix damage modes are assessed via Puck's failure criteria. Subsequent damage evolution is modelled using an energy-based linear damage degradation law. Numerical results reveal relevant advances in the prediction of the damage induced underlying the machined surface for fibre orientations from 60o to 90o obtained in previous investigations.

KW - Composite

KW - Finite element

KW - Machining

KW - Subsurface damage

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SN - 2212-8271

VL - 87

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JO - Procedia CIRP

JF - Procedia CIRP

Y2 - 1 June 2020 through 5 June 2020

ER -

Study of the machining induced damage in UD-CFRP laminates with various fibre orientations: FE assessment

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

Access to Document

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