Abstract
Purpose
This paper aims to evaluate and simulate the impact of the build platform temperature of the three-dimensional (3D) printer, the structure and heat transfer of textiles on the adhesion and durability after washing properties of 3D printed polymer onto textile materials using thin layers of conductive and non-conductive extruded poly lactic acid monofilaments (PLA) deposited on polyethylene terephthalate (PET) woven fabrics through fused deposition modeling (FDM) process.
Design/methodology/approach
Prior to FDM process, thermal conductivity, surface roughness and mean pore size of PET woven fabrics were assessed using the “hot disk,” the profilometer and the capillary flow porometry methods, respectively. After the FDM process, the adhesion and durability after the washing process properties of the materials were determined and optimized based on reliable statistical models connecting those properties to the textile substrate properties such as surface roughness, mean pore size and thermal conductivity.
Findings
The main findings point out that higher roughness coefficient and mean pore size and lower thermal conductivity of polyester woven textile materials improve the adhesion properties and the build platform presents a quadratic effect. Additionally, the adhesion strength decreases by half after the washing process and rougher and more porous textile structures demonstrate better durability. These results are explained by the surface topography of textile materials that define the anchorage areas between the printed layer and the textiles.
Originality/value
This study is for great importance in the development of smart textiles using FDM process as it presents unique and reliable models used to optimize adhesion resistance of 3D printed PLA primary layer onto PET textiles.
This paper aims to evaluate and simulate the impact of the build platform temperature of the three-dimensional (3D) printer, the structure and heat transfer of textiles on the adhesion and durability after washing properties of 3D printed polymer onto textile materials using thin layers of conductive and non-conductive extruded poly lactic acid monofilaments (PLA) deposited on polyethylene terephthalate (PET) woven fabrics through fused deposition modeling (FDM) process.
Design/methodology/approach
Prior to FDM process, thermal conductivity, surface roughness and mean pore size of PET woven fabrics were assessed using the “hot disk,” the profilometer and the capillary flow porometry methods, respectively. After the FDM process, the adhesion and durability after the washing process properties of the materials were determined and optimized based on reliable statistical models connecting those properties to the textile substrate properties such as surface roughness, mean pore size and thermal conductivity.
Findings
The main findings point out that higher roughness coefficient and mean pore size and lower thermal conductivity of polyester woven textile materials improve the adhesion properties and the build platform presents a quadratic effect. Additionally, the adhesion strength decreases by half after the washing process and rougher and more porous textile structures demonstrate better durability. These results are explained by the surface topography of textile materials that define the anchorage areas between the printed layer and the textiles.
Originality/value
This study is for great importance in the development of smart textiles using FDM process as it presents unique and reliable models used to optimize adhesion resistance of 3D printed PLA primary layer onto PET textiles.
| Original language | English |
|---|---|
| Pages (from-to) | 390-401 |
| Number of pages | 12 |
| Journal | Rapid Prototyping Journal |
| Volume | 26 |
| Issue number | 2 |
| Early online date | 29 Oct 2019 |
| DOIs | |
| Publication status | Published - 25 Feb 2020 |
| Externally published | Yes |
Bibliographical note
Publisher Copyright:© 2019, Emerald Publishing Limited.
Funding
This work has been financially supported by the Erasmus Mundus Joint-Doctorate Program SMDTex Sustainable Management and Design for Textile – [grant number n° n°532704-EM-5-2017-1-FR-ERA]. The authors wish to acknowledge the support received from M. Lundin and Dr J. Yu (University of Borås, Sweden) for the support in the statistical analysis and simulation of the data. They are also grateful to L. Marischal, F. Dassonville and G. Lemort (ENSAIT/GEMTEX, France), F. Johansson and J. Carlsson (FOV limited, Sweden), M. H. Lindholm (University of Borås, Sweden) and M. Baudoin (Macropharma, France) for samples testing and manufacturing.
| Funders | Funder number |
|---|---|
| École nationale supérieure des arts et industries textiles | |
| Erasmus Mundus Joint-Doctorate Programme SMDTex Sustainable Management and Design for Textile | 532704-EM-5-2017-1-FR-ERA |
| Gemtex |
Keywords
- Adhesion
- Conductive and non-conductive poly lactic acid (PLA) monofilaments
- Durability
- Fused deposition modelling (FDM)
- Mechanical interlocking
- Modelling
- Polyethylene terephthalate woven fabric (PET)
- Porosity and thermal properties
- Roughness
- Simulation
- Three-dimensional printing
- Washing
ASJC Scopus subject areas
- Mechanical Engineering
- Industrial and Manufacturing Engineering