Numerical and experimental analysis of the effect of forced cooling on laser tube forming

S. Esmaeil Khandandel, S. M.Hossein Seyedkashi, Mahmoud Moradi

    Research output: Contribution to journalArticlepeer-review

    2 Citations (Scopus)
    21 Downloads (Pure)

    Abstract

    In the laser forming process, a cooling time is usually considered between successive scans to increase the temperature gradient and subsequently the bending angle. In this process, cooling is usually performed at ambient temperature, which can lead to a high increase in operation time and costs. The cooling rate can lead to undesirable changes in the microstructure depending on the type of material. In this research, by introducing a simple method for applying forced cooling with water at different distances from the laser beam, its effects are investigated on the laser forming of AISI 304L tubes using the finite element method and experiments. The bending angles and microstructure of the tube after forming are analyzed. The results show that local cooling with water reduces the duration of a 1-degree bend by about 8 to 13 times compared to the cooling at ambient temperature. However, local cooling with a small offset from the beam increases the residual stress after the forming and consequently increases the probability of stress corrosion cracking. However, cooling at ambient temperature increases the likelihood of intergranular precipitation in this steel compared to local cooling. According to the results, local cooling at a certain distance from the laser beam with the least change in residual stress has high efficiencies in bending the tube and less chance of corrosion after the forming.
    Original languageEnglish
    Article number338
    JournalJournal of the Brazilian Society of Mechanical Sciences and Engineering
    Volume43
    Issue number7
    DOIs
    Publication statusPublished - 11 Jun 2021

    Bibliographical note

    The final publication is available at Springer via http://dx.doi.org/10.1007/s40430-021-03063-9

    Copyright © and Moral Rights are retained by the author(s) and/ or other copyright owners. A copy can be downloaded for personal non-commercial research or study, without prior permission or charge. This item cannot be reproduced or quoted extensively from without first obtaining permission in writing from the copyright holder(s). The content must not be changed in any way or sold commercially in any format or medium without the formal permission of the copyright holders.

    Keywords

    • Laser tube forming
    • Cooling strategy
    • Metallography
    • Stress corrosion cracking
    • Residual stress

    ASJC Scopus subject areas

    • Engineering(all)
    • Mechanical Engineering
    • Aerospace Engineering
    • Applied Mathematics
    • Industrial and Manufacturing Engineering
    • Automotive Engineering

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