Investigation and optimization of properties of sintered iron/recycled grey cast iron powder metallurgy parts

Hadi Abdollahi; R Mahdavinejad; R Panahi Leavoli; M Ghambari; Mahmoud Moradi

doi:10.1177/0954405414535579

Investigation and optimization of properties of sintered iron/recycled grey cast iron powder metallurgy parts

Hadi Abdollahi, R Mahdavinejad, R Panahi Leavoli, M Ghambari, Mahmoud Moradi

Research output: Contribution to journal › Article › peer-review

3 Citations (Scopus)

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Abstract

In this work, the preparation of iron/grey cast iron powder metallurgy parts by recycling machining scraps using target jet milling method is studied. Cast iron powder percentage, compaction pressure, sintering temperature and sintering time are selected as input process parameters. The effects of selected parameters on the response density, transverse rupture strength and hardness of the sintered samples are investigated by response surface methodology, and optimal combinations of input parameters are obtained. Analysis of variance and regression analysis are used to determine the main and interaction effects of input parameters, develop mathematical models and evaluate the validity of the models. Scanning electron microscopy and optical microscopy micrographs are provided to discuss the obtained responses. The results evidenced that the combination of iron/jet-milled grey cast iron is promising for producing powder metallurgy parts with diverse properties and economical considerations. Also, by comparing the optimized results obtained from the proposed models to that from the confirmation tests, the models errors were found to be in a range of 1%−8%.

Original language	English
Pages (from-to)	1010-1020
Number of pages	11
Journal	Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume	229
Issue number	6
Early online date	18 Jun 2014
DOIs	https://doi.org/10.1177/0954405414535579
Publication status	Published - 1 Jun 2015
Externally published	Yes

Bibliographical note

Copyright © and Moral Rights are retained by the author(s) and/ or other copyright owners. A copy can be downloaded for personal non-commercial research or study, without prior permission or charge. This item cannot be reproduced or quoted extensively from without first obtaining permission in writing from the copyright holder(s). The content must not be changed in any way or sold commercially in any format or medium without the formal permission of the copyright holders.

Keywords

Recycling
grey cast iron
target jet milling
response surface methodology

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10.1177/0954405414535579

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Investigation and optimization of properties of sintered iron/recycled grey cast iron powder metallurgy parts. / Abdollahi, Hadi; Mahdavinejad, R; Panahi Leavoli, R; Ghambari, M; Moradi, Mahmoud.

In: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 229, No. 6, 01.06.2015, p. 1010-1020.

Research output: Contribution to journal › Article › peer-review

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abstract = "In this work, the preparation of iron/grey cast iron powder metallurgy parts by recycling machining scraps using target jet milling method is studied. Cast iron powder percentage, compaction pressure, sintering temperature and sintering time are selected as input process parameters. The effects of selected parameters on the response density, transverse rupture strength and hardness of the sintered samples are investigated by response surface methodology, and optimal combinations of input parameters are obtained. Analysis of variance and regression analysis are used to determine the main and interaction effects of input parameters, develop mathematical models and evaluate the validity of the models. Scanning electron microscopy and optical microscopy micrographs are provided to discuss the obtained responses. The results evidenced that the combination of iron/jet-milled grey cast iron is promising for producing powder metallurgy parts with diverse properties and economical considerations. Also, by comparing the optimized results obtained from the proposed models to that from the confirmation tests, the models errors were found to be in a range of 1%−8%.",

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AU - Abdollahi, Hadi

AU - Mahdavinejad, R

AU - Panahi Leavoli, R

AU - Ghambari, M

AU - Moradi, Mahmoud

N1 - Copyright © and Moral Rights are retained by the author(s) and/ or other copyright owners. A copy can be downloaded for personal non-commercial research or study, without prior permission or charge. This item cannot be reproduced or quoted extensively from without first obtaining permission in writing from the copyright holder(s). The content must not be changed in any way or sold commercially in any format or medium without the formal permission of the copyright holders.

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N2 - In this work, the preparation of iron/grey cast iron powder metallurgy parts by recycling machining scraps using target jet milling method is studied. Cast iron powder percentage, compaction pressure, sintering temperature and sintering time are selected as input process parameters. The effects of selected parameters on the response density, transverse rupture strength and hardness of the sintered samples are investigated by response surface methodology, and optimal combinations of input parameters are obtained. Analysis of variance and regression analysis are used to determine the main and interaction effects of input parameters, develop mathematical models and evaluate the validity of the models. Scanning electron microscopy and optical microscopy micrographs are provided to discuss the obtained responses. The results evidenced that the combination of iron/jet-milled grey cast iron is promising for producing powder metallurgy parts with diverse properties and economical considerations. Also, by comparing the optimized results obtained from the proposed models to that from the confirmation tests, the models errors were found to be in a range of 1%−8%.

AB - In this work, the preparation of iron/grey cast iron powder metallurgy parts by recycling machining scraps using target jet milling method is studied. Cast iron powder percentage, compaction pressure, sintering temperature and sintering time are selected as input process parameters. The effects of selected parameters on the response density, transverse rupture strength and hardness of the sintered samples are investigated by response surface methodology, and optimal combinations of input parameters are obtained. Analysis of variance and regression analysis are used to determine the main and interaction effects of input parameters, develop mathematical models and evaluate the validity of the models. Scanning electron microscopy and optical microscopy micrographs are provided to discuss the obtained responses. The results evidenced that the combination of iron/jet-milled grey cast iron is promising for producing powder metallurgy parts with diverse properties and economical considerations. Also, by comparing the optimized results obtained from the proposed models to that from the confirmation tests, the models errors were found to be in a range of 1%−8%.

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KW - grey cast iron

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JO - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

JF - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

SN - 0954-4054

IS - 6

ER -

Investigation and optimization of properties of sintered iron/recycled grey cast iron powder metallurgy parts

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