Generation of Micro-scale Finite Element Models from Synchrotron X-ray CT Images for Multidirectional Carbon Fibre Reinforced Composites

R.M. Sencu, James Z. Yang, Y. Wang, P. Withers, C. Rau, A. Parson, C. Soutis

    Research output: Contribution to journalArticle

    32 Citations (Scopus)
    38 Downloads (Pure)

    Abstract

    This paper develops a new fibre tracking algorithm to efficiently locate fibre centrelines (skeletons), from X-ray Computed Tomography (X-ray CT) images of carbon fibre reinforced polymer (CFRP), which are then used to generate micro-scale finite element models. Three-dimensional images with 330nm voxel resolution of multidirectional [+45/90/-45/0] CFRP specimens were obtained by fast synchrotron X-ray CT scanning. Conventional image processing techniques, such as a combination of filters, delineation of plies, binarisation of images, and fibre identification by local maxima and ultimate eroding points, were tried first but found insufficient to produce continuous fibre centrelines for segmentation, especially in regions with highly congested fibres. The new algorithm uses a global overlapping stack filtering step followed by a local fibre tracking step. Both steps are based on the Bayesian inference theory. The new algorithm is found capable of efficiently define fibre centrelines for the generation of micro-scale finite element models with high fidelity.
    Original languageEnglish
    Pages (from-to)85-95
    Number of pages11
    JournalComposites Part A: Applied Science and Manufacturing
    Volume91
    Issue numberDecember 2016
    Early online date12 Sep 2016
    DOIs
    Publication statusPublished - 12 Dec 2016

    Bibliographical note

    This paper cannot go in Curve until 12 September 2017 due to a 12 month embargo period.

    Keywords

    • A. Carbon fibres
    • B. Microstructures
    • C. Finite element analysis (FEA)
    • D. CT analysis

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