GAS METAL ARC WELDING QUALITY EVALUATION USING SOUND SIGNALS

Salman Laving, Essam Abo-Serie, Halis Altun

    Research output: Chapter in Book/Report/Conference proceedingConference proceedingpeer-review

    Abstract

    Sound signals produced during Gas Metal Arc Welding, GMAW, possess valuable information that can be analyzed for weld quality control purposes. In this study, sound signals produced by robotic GMAW in the short 4th International Conference on Welding Technologies and Exhibitioncircuit metal transfer mode were used for evaluating the quality of the final weld. A condenser microphone attached to end effector of KUKA robot was employed to acquire the sound signals produced during the welding. An algorithm was developed to analyze the different acoustic waves together with the arc voltage and welding current in the time domain. The resultant frequencies and amplitudes together with the current signal were correlated to provide information about the quality of welding. The correlation can be used as an input to the robot controller to produce an online quality control for GMAW with minimal defects.
    Original languageEnglish
    Title of host publication4th International Conference on Welding Technologies and Exhibition
    Place of PublicationGaziantep-TURKEY
    Pages1
    Number of pages10
    Volume4
    Publication statusPublished - 11 May 2016
    EventInternational Conference on Welding Technologies and Exhibition - Gaziantep-Turkey, Turkey
    Duration: 11 May 201613 May 2016
    Conference number: 4

    Conference

    ConferenceInternational Conference on Welding Technologies and Exhibition
    Abbreviated titleICWET'16
    Country/TerritoryTurkey
    CityGaziantep-Turkey
    Period11/05/1613/05/16

    Keywords

    • Robotic welding
    • on-line monitoring
    • welding sound signals
    • weld quality

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