Exploring the light-weighting potential of steel reinforced with FRP

Elspeth M. Keating, Darren J. Hughes, Janka Cafolla, Iain McGregor, Richard Dashwood

Research output: Contribution to conferencePaper

Abstract

In the drive for light-weighting in many industries, optimum material selection is at the forefront of research. The use and study of fibre reinforced composite (FRP) materials and light-weight metallics is especially prominent. It is widely recognised however that the continued use of steel has many advantages including cost, ease of fabrication and recyclability. A light-weighting opportunity exists for creating hybrids of steel and FRP possibly providing a solution to the ever increasing pressures exerted on automotive designers. Reinforcing steel with composites is not unknown. In many industries, aging metallic structures are already in use. Replacing them would be a costly and inefficient way of dealing with this aging (cracking, corrosion, wear, etc.), and retrospective reinforcement techniques using composites are sometimes used. This paper focuses on the characterisation of high strength automotive grade steel with a fibre reinforced polyamide (PA6 GF60) laminate. Initial characterisation of this hybrid was done by quasi-static three point bend testing on coupons of two thicknesses of steel. Using LS-DYNA, a model was created and validated against the mechanical testing results. The opportunity for down gauging of the steel has been shown in the mechanical testing as well as with the model, opening a wide range of applications. It has been found hybrids offer a 40 % increase in specific stiffness with respect to steel only. The project is ongoing and will continue to investigate an automotive substructure.

Original languageEnglish
Publication statusPublished - 1 Jan 2015
Externally publishedYes
Event20th International Conference on Composite Materials, ICCM 2015 - Copenhagen, Denmark
Duration: 19 Jul 201524 Jul 2015

Conference

Conference20th International Conference on Composite Materials, ICCM 2015
CountryDenmark
CityCopenhagen
Period19/07/1524/07/15

Fingerprint

Steel
Fibers
Composite materials
Mechanical testing
Aging of materials
Gaging
Nylons
Stress corrosion cracking
Fiber reinforced materials
Polyamides
Laminates
Industry
Reinforcement
Stiffness
Wear of materials
Fabrication
Testing
Costs

Keywords

  • Composite reinforcement
  • Light-weighting
  • Steel

ASJC Scopus subject areas

  • Engineering(all)
  • Ceramics and Composites

Cite this

Keating, E. M., Hughes, D. J., Cafolla, J., McGregor, I., & Dashwood, R. (2015). Exploring the light-weighting potential of steel reinforced with FRP. Paper presented at 20th International Conference on Composite Materials, ICCM 2015, Copenhagen, Denmark.

Exploring the light-weighting potential of steel reinforced with FRP. / Keating, Elspeth M.; Hughes, Darren J.; Cafolla, Janka; McGregor, Iain; Dashwood, Richard.

2015. Paper presented at 20th International Conference on Composite Materials, ICCM 2015, Copenhagen, Denmark.

Research output: Contribution to conferencePaper

Keating, EM, Hughes, DJ, Cafolla, J, McGregor, I & Dashwood, R 2015, 'Exploring the light-weighting potential of steel reinforced with FRP' Paper presented at 20th International Conference on Composite Materials, ICCM 2015, Copenhagen, Denmark, 19/07/15 - 24/07/15, .
Keating EM, Hughes DJ, Cafolla J, McGregor I, Dashwood R. Exploring the light-weighting potential of steel reinforced with FRP. 2015. Paper presented at 20th International Conference on Composite Materials, ICCM 2015, Copenhagen, Denmark.
Keating, Elspeth M. ; Hughes, Darren J. ; Cafolla, Janka ; McGregor, Iain ; Dashwood, Richard. / Exploring the light-weighting potential of steel reinforced with FRP. Paper presented at 20th International Conference on Composite Materials, ICCM 2015, Copenhagen, Denmark.
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