Experimental and numerical analysis of 3D-printed pure PLA and ceramic-reinforced PLA multilayered composites

Arunkumar Thirugnanasamabandam, Ramasamy Nallamuthu, Abdullah Alarifi, Kumaran Kadirgama, Viswa Babu, Meysam Nasr Azadani

    Research output: Contribution to journalArticlepeer-review

    2 Citations (Scopus)

    Abstract

    Fused Deposition Modeling (FDM) is a remarkable manufacturing method that helps us to produce such complex structures without the need for extra components or parts as required by most other manufacturing processes. This research article has focused on 3D-printed multi-layered polymer composite materials for various kinds of biomedical applications. In this research investigation, polylactic acid (PLA) is considered an alternative to the existing material in biomedical applications. In addition, for further improvement of the mechanical performance of PLA composite structures, ceramic-reinforced PLA (CRPLA) filament materials have been utilized to be multilayered with pure PLA materials. Ceramic particles have proved to enhance the mechanical and thermal properties of polymer composites. The tensile, compression, and flexural strength of 3D-printed pure PLA, ceramic composite, and multilayered laminates were evaluated experimentally, which was validated by FE simulation analysis. The results concluded that the tensile, flexural, and compressive strengths of multilayered 3D-printed composite laminates were increased by 28.9%, 5.9%, and 16.3%, respectively, compared with pure PLA-printed laminates. Scanning electron microscopy (SEM) has been utilized to investigate the fractography analysis of multilayered composite laminates. Moreover, thermal characterization has been done by using differential scanning calorimetry (DSC) analysis.

    Original languageEnglish
    Pages (from-to)1-14
    Number of pages14
    JournalMechanics of Advanced Materials and Structures
    Volume(In-Press)
    Early online date4 Feb 2025
    DOIs
    Publication statusE-pub ahead of print - 4 Feb 2025

    Funding

    This work is partially funded by Center for Sustainable Materials and Surface Metamorphosis, Chennai Institute of Technology, India vide funding number CIT/CSMSM/2025/RP/002. The authors extend their appreciation to Researchers Supporting Project number (RSP2025R288), King Saud University, Riyadh, Saudi Arabia, for financial assistance.

    FundersFunder number
    King Saud University
    Chennai Institute of TechnologyRSP2025R288, CIT/CSMSM/2025/RP/002

      Keywords

      • Multilayered composites
      • ceramic-reinforced PLA
      • finite element analysis
      • fused deposition modeling
      • poly-lactic acid

      ASJC Scopus subject areas

      • Civil and Structural Engineering
      • General Mathematics
      • General Materials Science
      • Mechanics of Materials
      • Mechanical Engineering

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