Assessment of Optimal Production Through Assembly Line-Balancing and Product-Mix Flexibility

Waqas Saleem, Hassan Ijaz, Ahmed Alzahrani, Saeed Rubaiee, Muhammad A. Khan

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    Abstract

    Timely accomplishment of production targets is a challenging task in low volume–high variety environment. Assessment of the manufacturing flexibility of a production system assists in achieving the desired objectives. In this research, the operational flexibility of a production system is investigated which operates under the low-volume high-variety production scenario. Prospective dimensions of the
    production flexibility are studied to analyze its interface with the integrated functional units. It was analyzed that with a low-volume
    operational flexibility (OF) varies rationally despite high job varieties. Line-balancing and queuing techniques are applied to ascertain the
    optimum productivity. A sensitivity analysis is also performed to evaluate the critical parameters that affect the OF and productivity level.
    OF index of the production system was estimated by means of the optimized production parameters. A comparative analysis is performed
    to evaluate the flexibility in conventional and flexible production cells. Analytical and computational results show a close approximation
    and validate the implemented schemes.
    Original languageEnglish
    Pages (from-to)32-36
    Number of pages6
    JournalInternational Journal of Engineering & Technology
    Volume7
    Issue number4.16
    DOIs
    Publication statusPublished - 27 Nov 2018

    Bibliographical note

    Copyright © 2018 Authors. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted
    use, distribution, and reproduction in any medium, provided the original work is properly cited

    Keywords

    • Operational flexibility
    • Productivity
    • Production simulation
    • Line balancing

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