An analytical method for predicting residual stress distribution in selective laser melted/sintered alloys

Dibakor Boruah, Xiang Zhang, Matthew Doré

Research output: Chapter in Book/Report/Conference proceedingConference proceeding

61 Downloads (Pure)

Abstract

Residual stresses that build up during selective laser melting or sintering (SLM/SLS) process can influence the dimensional accuracy, mechanical properties and overall in-service performance of SLM/SLS parts. Therefore, it is crucial to understand, predict and effectively control the residual stress distribution in a part. The present study aims at developing an analytical model to predict the distribution of residual stresses in the part-substrate system. The proposed model demonstrates how residual stresses build up in the substrate and previously deposited layers are related to the stress induced by a newly deposited layer, considering the stress and moment equilibrium requirements. The model has been validated by published experimental measurements and verified with existing analytical/numerical models. The outcomes of the study suggest that the proposed analytical model is applicable for quick estimation of residual stress distribution and the order of magnitude. Also, it provides an evaluation tool for SLM/SLS process parameter design.
Original languageEnglish
Title of host publicationEuropean Conference on Residual Stresses 2018 (ECRS-10)
Subtitle of host publicationMaterials Research Proceedings
EditorsMarc Seefeldt
PublisherMaterials Research Forum LLC
Pages283-288
Number of pages6
Volume6
ISBN (Electronic)978-1-945291-89-0
ISBN (Print)978-1-945291-88-3
DOIs
Publication statusPublished - 5 Oct 2018
Event10th European Conference on Residual Stresses - KU Leuven, Leuven, Belgium
Duration: 11 Sep 201814 Sep 2018
Conference number: 10
https://kuleuvencongres.be/ecrs10/

Conference

Conference10th European Conference on Residual Stresses
Abbreviated titleECRS10
CountryBelgium
CityLeuven
Period11/09/1814/09/18
Internet address

Bibliographical note

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

Keywords

  • Residual Stress
  • Analytical Modelling
  • Selective Laser Melting
  • Additive Manufacturing
  • Selective Laser Sintering

ASJC Scopus subject areas

  • Engineering(all)
  • Materials Science(all)

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  • Activities

    • 1 Participation in conference

    10th European Conference on Residual Stresses

    Dibakor Boruah (Speaker)
    13 Sep 2018

    Activity: Participating in or organising an eventParticipation in conference

    Research Output

    Evaluation of residual stresses induced by cold spraying of Ti-6Al-4V on Ti-6Al-4V substrates

    Boruah, D., Ahmad, B., Lee, T. L., Kabra, S., Syed, A., McNutt, P., Doré, M. & Zhang, X., 25 Sep 2019, In : Surface and Coatings Technology. 374, p. 591-602 12 p.

    Research output: Contribution to journalArticle

    Open Access
    File
  • 9 Citations (Scopus)
    7 Downloads (Pure)
    Open Access
    File
  • 4 Citations (Scopus)
    52 Downloads (Pure)

    Prizes

    Best PhD Student 2019

    Dibakor Boruah (Recipient), 2 Jul 2019

    Prize: National/international honour

    File
  • Fully Funded NSIRC-TWI Doctoral Scholarship (2017-2020)

    Dibakor Boruah (Recipient), 2017

    Prize: Fellowship awarded competitively

  • TWI Industrial Impact Award (Winner) 2019

    Dibakor Boruah (Recipient), 3 Jul 2019

    Prize: Prize (including medals and awards)

    File

    Cite this

    Boruah, D., Zhang, X., & Doré, M. (2018). An analytical method for predicting residual stress distribution in selective laser melted/sintered alloys. In M. Seefeldt (Ed.), European Conference on Residual Stresses 2018 (ECRS-10): Materials Research Proceedings (Vol. 6, pp. 283-288). Materials Research Forum LLC. https://doi.org/10.21741/9781945291890-45