A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities

Wolfgang Koehler, Yanguo Jing

Research output: Chapter in Book/Report/Conference proceedingConference proceeding

Abstract

An automotive manufacturing cell typically consists of multiple stations, controlled by a single industrial programmable controller. Design flaws or assembly mistakes are normally discovered during the highly time-constrained integration phase, which leads to time loss and inefficiency. This paper presents a novel domain-specific 'language' to eliminate the PLC experts from the testing process, to minimize input from operators and to reduce cost significantly. The proposed 'language' was inspired by widely available educational robotic toys, built on a block based programming environment, which allows for intuitive interaction with novice users. A comparison and evaluation study has been carried out to compare the new framework to the traditional process of building equipment for an automotive manufacturing cell. The study has shown that the proposed 'language' not only eliminates the need for PLC experts, in the testing process, but also reduces the time needed for setup and testing by 90%. In addition, the high level of abstraction decreased the potential for programming errors by 95%.
LanguageEnglish
Title of host publication11th International Conference on Developments in eSystems Engineering (DeSE) (2018)
PublisherIEEE
Number of pages6
ISBN (Electronic)978-1-5386-6712-5
ISBN (Print)978-1-5386-6713-2
DOIs
Publication statusPublished - 25 Feb 2019
Event11th International Conference on Developments in eSystems Engineering (DeSE) - Cambridge, United Kingdom
Duration: 2 Sep 20185 Sep 2018

Publication series

NameInternational Conference on Developments in eSystems Engineering (DESE)
ISSN (Print)2161-1343
ISSN (Electronic)2161-1351

Conference

Conference11th International Conference on Developments in eSystems Engineering (DeSE)
CountryUnited Kingdom
CityCambridge
Period2/09/185/09/18

Fingerprint

Programmable logic controllers
Machine tools
Cellular manufacturing
Testing
Robotics
Defects
Costs

Cite this

Koehler, W., & Jing, Y. (2019). A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities. In 11th International Conference on Developments in eSystems Engineering (DeSE) (2018) (International Conference on Developments in eSystems Engineering (DESE)). IEEE. https://doi.org/10.1109/dese.2018.00046

A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities. / Koehler, Wolfgang; Jing, Yanguo.

11th International Conference on Developments in eSystems Engineering (DeSE) (2018). IEEE, 2019. (International Conference on Developments in eSystems Engineering (DESE)).

Research output: Chapter in Book/Report/Conference proceedingConference proceeding

Koehler, W & Jing, Y 2019, A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities. in 11th International Conference on Developments in eSystems Engineering (DeSE) (2018). International Conference on Developments in eSystems Engineering (DESE), IEEE, 11th International Conference on Developments in eSystems Engineering (DeSE), Cambridge, United Kingdom, 2/09/18. https://doi.org/10.1109/dese.2018.00046
Koehler W, Jing Y. A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities. In 11th International Conference on Developments in eSystems Engineering (DeSE) (2018). IEEE. 2019. (International Conference on Developments in eSystems Engineering (DESE)). https://doi.org/10.1109/dese.2018.00046
Koehler, Wolfgang ; Jing, Yanguo. / A Novel Block-Based Programming Framework for Non-programmers to Validate PLC Based Machine Tools for Automotive Manufacturing Facilities. 11th International Conference on Developments in eSystems Engineering (DeSE) (2018). IEEE, 2019. (International Conference on Developments in eSystems Engineering (DESE)).
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