Projects per year
Personal profile
Research Interests
Laser-based Manufacturing, Metallurgy, Additive Manufacturing, Welding Processes, Sensors, Digital Twins, Laser Technology
Biography
Dr Amirhossein Sadeghian is a Materials/Welding Engineer and Research Fellow at the Centre for Manufacturing and Materials, Coventry University, where he works on advanced laser-based manufacturing. He holds a PhD from Coventry University, where his doctoral research focused on laser welding of dissimilar materials for lithium-ion battery modules in electric vehicles.
Dr Sadeghian’s research integrates data-driven laser process development, in-process sensing/monitoring, and quantitative post-process characterisation to enhance manufacturing precision, sustainability, and reliability. His work advances digital transformation in laser-based manufacturing, incorporating sensor-based monitoring, data analytics, and predictive modelling to enable intelligent, data-driven manufacturing environments. He explores the application of digital twins, AI-assisted defect detection, and real-time process optimisation to support zero-defect production and improved energy efficiency.
Dr Sadeghian actively collaborates across disciplines, working at the intersection of materials science, manufacturing engineering, inspection/sensor technologies, and industrial applications.
Research Interests:
• Laser materials processing & advanced welding technologies
• Additive manufacturing: L-PBF, L-DED, etc.
• Digital manufacturing, AI-enabled process optimisation & digital twins
• Automation, robotics & adaptive welding systems
• In-process sensing and real-time defect control
• Microstructural evolution, mechanical performance & predictive modelling
• Sustainable and circular manufacturing strategies
Vision Statement
To advance sustainable, intelligent, and zero-defect laser-based manufacturing technologies that enable high-precision, energy-efficient, and future-ready industrial solutions.
Education/Academic qualification
Materials Engineering, Doctorate, Dissimilar Materials Welding for Electric Vehicle Battery Manufacturing, Coventry University
Sept 2020 → Sept 2024
Award Date: 23 Apr 2025
Materials Engineering (welding), MSc, Amirkabir University of Technology
… → 2018
Materials Engineering (industrial metallurgy), Degree, Imam Khomeini International University
… → 2015
External positions
Early career group secretary, Association of Industrial Laser Users
Keywords
- TJ Mechanical engineering and machinery
- Laser
- Welding
- Laser materials processing
- Metallurgy
- TS Manufactures
Expertise related to UN Sustainable Development Goals
In 2015, UN member states agreed to 17 global Sustainable Development Goals (SDGs) to end poverty, protect the planet and ensure prosperity for all. This person’s work contributes towards the following SDG(s):
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SDG 7 Affordable and Clean Energy
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SDG 9 Industry, Innovation, and Infrastructure
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SDG 12 Responsible Consumption and Production
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SDG 13 Climate Action
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Collaborations and top research areas from the last five years
Projects
- 1 Active
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WAVETAILOR - Modular laser sources for sustainable production of short personalized production series
Rostohar, D. (Principal Investigator), Sadeghian, A. (Researcher), Harris, L. (Researcher) & Long, T. (Researcher)
1/01/24 → 30/06/27
Project: Research
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Research output
- 11 Article
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Fundamental study of blue wavelength laser for welding low thickness dissimilar Cu and steel materials
Iqbal, N. & Sadeghian, A., 5 Jul 2023, In: Materials Today Communications. 36, 8 p., 106604.Research output: Contribution to journal › Article › peer-review
Open AccessFile15 Link opens in a new tab Citations (Scopus)152 Downloads (Pure) -
Latest trends in laser welding of EV battery materials
Sadeghian, A., Aug 2023, The Laser User, 2023, 109, p. 20-21 2 p.Research output: Contribution to specialist publication › Article
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A review on dissimilar laser welding of steel-copper, steel-aluminum, aluminum-copper, and steel-nickel for electric vehicle battery manufacturing
Sadeghian, A. & Iqbal, N., Feb 2022, In: Optics and Laser Technology. 146, 107595.Research output: Contribution to journal › Article › peer-review
Open AccessFile267 Link opens in a new tab Citations (Scopus)2808 Downloads (Pure) -
Blue laser welding of low thickness Ni-coated copper and mild steel for electric vehicle (EV) battery manufacturing
Sadeghian, A. & Iqbal, N., Nov 2022, In: Optics and Laser Technology. 155, 12 p., 108415.Research output: Contribution to journal › Article › peer-review
Open AccessFile42 Link opens in a new tab Citations (Scopus)331 Downloads (Pure) -
Effects of laser process parameters on the hardness profile of AISI 4340 cylindrical samples: statistical and experimental analyses
Bensalem, K., Barka, N., Sattarpanah Karganroudi, S., Sadeghian, A. & Moradi, M., Oct 2022, In: The International Journal of Advanced Manufacturing Technology. 122, 7-8, p. 2849-2867 19 p.Research output: Contribution to journal › Article › peer-review
5 Link opens in a new tab Citations (Scopus)
Activities
- 4 Publication peer-review
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Journal of Laser Applications (Journal)
Sadeghian, A. (Peer Reviewer)
2023 → …Activity: Publication peer-review and editorial work › Publication peer-review
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Optics and Laser Technology (Journal)
Sadeghian, A. (Peer Reviewer)
2023 → …Activity: Publication peer-review and editorial work › Publication peer-review
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Journal of Materials Science (Journal)
Sadeghian, A. (Peer Reviewer)
2023 → …Activity: Publication peer-review and editorial work › Publication peer-review
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Materials Today: Proceedings (Journal)
Sadeghian, A. (Peer Reviewer)
2023 → …Activity: Publication peer-review and editorial work › Publication peer-review
Thesis
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Dissimilar materials welding for electric vehicle battery manufacturing
Sadeghian, A. (Author), Janik, V. (Supervisor), Rostohar, D. (Supervisor), Waugh, D. (Supervisor), Huang, Y. (Supervisor), Moradi, M. (Supervisor) & Iqbal, N. (Supervisor), May 2025Student thesis: Doctoral Thesis › Doctor of Philosophy
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